Linear Motion Calculator

These calculators are used to calculate linear motion. If you need to calculate limited angle rotary motion, please use the rotary motion calculators.

Unit Converter

Conversion Type From Value From Units To Value To Units

Newton’s Second Law:

$$ \Large F = m \times a $$

Force = Mass × Acceleration

To size a stage properly the force must be known. If force is not known it must be calculated from this equation. The mass is the total mass of the customer payload plus the mass of the moving components of the stage. If the acceleration component is not known it must be calculated. Calculators are provided under the Acceleration tab for estimating the acceleration of a system. Once the force is determined, the duty cycle for all of the specific forces must be determined to calculate the RMS force, which is the average required force. The Force RMS tab provides the tools needed to determine the RMS Force of a motion profile.

Variable Description Units Calculation
m Moving mass
a Acceleration
F Force 0

*accelerations up to 10 g’s are possible under closed loop control

*accelerations up to 20 g’s are possible under open loop control

Triangular Acceleration Profile

Triangular acceleration profile formula
Variable Description Units Calculation
d Distance moved
t Time to complete move (sec)
G Gravitational constant (in/s²) 386
a Acceleration (g) 0

Trapezoidal Acceleration Profile

Trapezoidal acceleration profile formula
Known Variables
Variable Description Units Calculation
d Distance moved
t Time to complete move (sec)
v Velocity
G Gravitational constant (in/s²) 386
a Acceleration (g) 0

Sinusoidal Acceleration Profile

Sinusoidal acceleration profile formula
Known Variables
Variable Description Units Calculation
D Distance moved
f Frequency (Hz)
V Velocity
G Gravitational constant (in/s²) 386
a Acceleration (g) 0

Force RMS Calculation

Force RMS calculation formula
Variable Description Units Calculation
Fa Acceleration Force
Fc Constant Velocity Force
Fd Deceleration Force
ta Time to accelerate (sec)
tc Time at constant velocity (sec)
td Time to decelerate (sec)
toff Dwell time (sec)
ton ta + tc + td (sec)
FRMS Average required force 0

Duty Cycle Calculation

$$ \Large Duty\ Cycle\left ( \% \right ) = {t_{on} \over \left ( t_{on} + t_{off}\right )} \times 100 $$
Variable Description Units Calculation
ton Time with power applied (sec)
toff Dwell time (sec)
Duty Cycle Percentage of total time spent active % 0
Example
Duty Cycle = 1 sec on, 3 sec off
Duty Cycle = 1/(1+3) = 1/4
Duty Cycle = 25%

Note: Duty Cycle is only for DC motors.

Force at Duty Cycle

$$ \Large F@100\% = {Force\ At\ DutyCycle \over \sqrt{ 1 \over DutyCycle}} $$
Variable Calculation
Duty Cycle
Force at Duty Cycle
Force at 100% 0

Example (DC Motors):

Force at 10% Duty Cycle = 1 lb × (1/10%)^1/2

Force at 10% Duty Cycle = 1 lb × 3.16 = 3.16 lbs

Note: This calculation is only for DC motors.

Use the following formula for AC motors:

AC Duty Cycle Calculations:

  • Force @ 50% = Force @ 100% × 1.75
  • Force @ 15% = Force @ 100% × 5
  • Force @ 3% = Force @ 100% × 8